Come over to the safe side

When working on hybrid and electric vehicles as well as HV components, it is imperative that the entire system is de-energized before. Only specially qualified personnel may be employed for this work. The AVL DITEST Training Kit is specifically developed for exemplifications and training purposes. All required measurements can, in compliance with the safety rules, be performed without any risk. DC voltage and isolation resistance can be simulated.

The schematic representation facilitates an understanding of the involved systems and the recognition of measuring sequences. In addition to training this mobile unit can also be used as show case for customers and at fairs.

WARNING: HIGH VOLTAGE MOTOR VEHICLES

Hazard potential

Touching energized HV components may, depending on the duration and amount of current received, lead to death.

HV current danger to the technician:

Muscle contractions
Breathing problems
Ventricular fibrillation
Cardiac arrest

SAFETY GUIDELINES

Safety regulations need to be adhered to in order to protect people and the vehicle during all maintenance and repair work.

The safety rules:

Unlocking
Confirm no voltage in all HV parts and document
Secure against reconnection
Perform isolation measurement before restart

VOLTAGE MOTOR VEHICLES

Vehicles with voltages > 60 V DC and 30 V AC are considered high-voltage vehicles.

HV components:

E-machine
HV battery
HV electronics
HV auxiliaries

Specific HV marking:

HV symbol
Orange wiring harnesses

KEY BENEFITS

Secure training in high-voltage measurements without the vehicle
Jointly developed with training institutes
Practical training as part of the HV qualification possible
Menu-driven measurement of zero potential (DC) with sustained documentation
Active isolation resistance measurement with integrated test voltage generator
Integrated voltmeter up to 1,000 V DC

Equipotential compensation measurement UNECE R100
Standard multimeter functions
Guided diagnostics and measurement procedure
Powered by USB port
Calibrated for reproducible accuracy

AVL DITEST HV Safety 2000 – E-MOBILITY Diagnostic Solution

Active isolation resistance measurement with integrated test voltage generator
Equipotential compensation measurement according to UNECE R100
Standard multimeter functions
Powered by USB port

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INCLUDED IN DELIVERY

HV module AVL DITEST HV Safety 2000
HV probe red
HV Probe black
HV demonstrator with all relevant test voltages for measurements on hybrid and electric vehicles
Graph DIN A0
AVL DSS installation DVD
AVL DITEST HV Safety 2000 training case